Fuji Alpha 7 Servo Drive Fault Codes List
Complete guide to Fuji Electric Alpha 7 (ALPHA7) servo fault codes. Troubleshoot AL.oc1 Overcurrent, AL.Et1 Encoder errors, STO safety trips, and use the Alpha 7 Loader software.
Alpha 7 Fault Codes Reference Table
Below is the complete list of alarm codes. The display typically shows “AL.” followed by the specific code. Use this table to identify the issue.
Fuji Alpha 7 Servo Drive Fault Codes List
| Fault Code and Meaning | Cause and Remedy |
|---|---|
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OC01 / OC02 Overcurrent (Display: oc 01 / oc 02) The output current of the servo amplifier exceeds the rated value. OC01: Direct detection OC02: Indirect detection |
Cause:
Remedy:
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oS Overspeed (Display: oS) The rotation speed of the servomotor exceeds 1.1 times the maximum speed. |
Cause:
Remedy:
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Lu / cn Control Power Undervoltage (Display: Lu cn) The voltage of the control power supplied to the servo amplifier temporarily drops below the minimum specification limit. |
Cause:
Remedy:
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Hu Overvoltage (Display: Hu) The DC voltage inside the servo amplifier exceeds the upper limit (approx 420V). |
Cause:
Remedy:
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Et01 / Et02 Encoder Trouble (Display: Et 01 / Et 02) There is a fault in the encoder built in the servomotor. Et01: Single revolution position detection fault Et02: Encoder memory data reading fault |
Cause:
Remedy:
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dE Memory Error (Display: dE) The parameter data stored in the servo amplifier is damaged. |
Cause:
Remedy:
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cE Motor Combination Error (Display: cE) The capacity and model of the servo amplifier do not agree with those of the connected servomotor. |
Cause:
Remedy:
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Ec Encoder Communication Error (Display: Ec) Communications with the internal encoder of the servomotor fails. |
Cause:
Remedy:
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co nt CONT (control signal) Error (Display: co nt) There is duplication in allocation of sequence input terminals of the servo amplifier. |
Cause:
Remedy:
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| oL 01 / oL 02 Overload (Instantaneous alarm or Effective torque exceeds limit) |
Cause:
Remedy:
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| rH 04 Inrush Current Suppression Circuit Trouble |
Cause:
Remedy:
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| SF tY Safety function error |
Cause:
Remedy:
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| Lu Po Main Power Undervoltage |
Cause:
Remedy:
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| rH 01 Internal Braking Resistor Overheat |
Cause:
Remedy:
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| rH 02 External Braking Resistor Overheat |
Cause:
Remedy:
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| rH 03 Braking Transistor Error |
Cause:
Remedy:
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| oF Deviation Overflow |
Cause: Wrong connection of power cables; Servomotor mechanically locked; Low output torque; Deviation detection width is small; Amplifier is in P control mode; Low gain; Rapid acceleration/deceleration; External pulse phase mismatch.
Remedy:
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| AH Amplifier Overheat |
Cause: The ambient temperature exceeds 55 [°C]; Heat generating bodies are too close.
Remedy:
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| EH Encoder Overheat |
Cause: Excessive ambient temperature; The effective torque exceeds the rating.
Remedy:
|
| dL 01 / dL 02 / dL 03 Absolute Data Lost |
Cause:
dL01: Battery voltage drop, broken cable. dL02: Multi-turn data fault in encoder. dL03: Detection at power-on after an Et alarm. Remedy:
|
| AF Multi-turn Data Overflow |
Cause: Excessive servomotor revolutions (Output shaft exceeds range between -32766 and +32765).
Remedy:
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| iE Initial Error |
Cause: The encoder is damaged; Power turned on while the servomotor rotates on external force.
Remedy:
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| HF Command Pulse Frequency Error |
Cause: Gear Ratio was changed; The set value of pulse such as electronic gear setting is large.
Remedy:
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| oL 03 Overload 3 (Output open-phase) |
Cause: The servomotor fails to rotate mechanically.
Remedy:
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| cY Cycle communication error |
Cause: An error occurred during EtherCAT communication.
Remedy:
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How to Read Alpha 7 Faults
Diagnosing the Alpha 7 requires understanding the difference between servo amplifier faults and motor feedback errors. Here is the standard procedure for 2026:
- The 7-Segment Display: The amplifier display scrolls the alarm code.
- AL.oc1 / oc2: Overcurrent. This is usually a short in the motor cable or a mechanical jam.
- AL.Et1 / Et2: Encoder Trouble. This indicates a break in the feedback cable or a failed encoder inside the motor.
- AL.EcF: Safety Function Error. This is unique to the Alpha 7 and indicates a problem with the Safe Torque Off (STO) inputs.
- Alpha 7 PC Loader Software: Connect your PC via the USB mini-B port on the front of the amplifier.
- Alarm History: The software stores the last 20 alarms with timestamps and internal drive status (Bus Voltage, Speed, Torque) at the moment of failure.
- Life Prediction: Use the “Maintenance” tab to check the remaining life of the electrolytic capacitors and the cooling fan.
- Safety Module (WSU-ST1): If you are using the optional safety module, check the LEDs on the module itself. A flashing “ERR” LED often indicates a wiring mismatch between the dual safety channels.
Frequently Asked Questions (FAQ)
Q: How do I reset the Alpha 7 Servo?
A: You can reset the drive by:
- Triggering the RST (Reset) input signal (Sequence Input 11).
- Pressing the “SET/ESC” button on the keypad (if in local mode).
- Cycling the main Control Power (L1C, L2C).
Q: What does “AL.dL1” (ABS Battery Low) mean?
A: The Alpha 7 motors often use Absolute Encoders that require a battery to remember position when power is off.
- AL.dL1: Battery voltage is low (Warning). Replace the battery immediately.
- AL.dL2: Battery voltage is dead. The absolute position data is lost, and the machine will require “Homing” (Return to Origin) after the battery is replaced.
Q: How do I fix “AL.os” (Overspeed)?
A: This means the motor speed exceeded the maximum limit.
- Tuning: The servo gains might be too high, causing the motor to overshoot and oscillate. Perform “Auto-Tuning” using the PC Loader.
- Wiring: Check the UVW motor phases. If they are swapped, the motor will run away instantly and trip.
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