KEB COMBIVERT F5 Drive Fault Codes List
Having trouble with a KEB COMBIVERT F5 drive? Learn how to identify, troubleshoot, and reset E.xxx faults, A.xxx warnings, and watchdog errors.
When an abnormality is detected, the drive categorizes the event to help operators isolate the problem . On the drive's keypad or COMBIVIS software, status messages are classified using specific prefixes :
- Faults / Errors (E.xxx): Critical errors that immediately deactivate the drive's output modulation (pulse block), causing the motor to coast to a stop . The drive locks into this state and must be reset before a restart is allowed.
- Malfunctions / Alarms (A.xxx): Operational warnings that indicate an out-of-spec condition . Depending on the configuration, the drive’s reaction can vary, but it does not necessarily stop the motor immediately .
- Status Messages (No Prefix): Plain text or abbreviations indicating the active operating status of the inverter (e.g., constant forward run, standstill).
This technical guide explains how to read KEB F5 status codes, perform safe resets, and diagnose common faults to keep your machines running smoothly.
KEB COMBIVERT F5 Fault Codes Reference Table
Refer to your specific diagnostic reference table to identify the exact E.xxx or A.xxx code active on your KEB drive's keypad or diagnostic interface.
KEB COMBIVERT F5 Drive Fault Codes List
| Error / Message and Description | Cause and Solution / Troubleshoot |
|---|---|
| E.OL2 Error Low Speed Overload Occurs if the low frequency, standstill constant current is exceeded (see Technical Data for stall current levels and overload characteristics). The error can only be reset if the cooling time has elapsed and E.nOL2 is displayed. |
Cause: Excessive current at low speed (typically below 3Hz). Possible factors include:
Remedy:
|
| E.dOH Error Motor Overheat The external motor temperature sensor tripped. |
Cause: If a motor PTC temperature sensor, relay, or KTY (special hardware required) is connected to terminals T1, T2 and the motor overheat function US.33 EdOH Function = On, then the relay opens when PTC resistance exceeds 1650 Ohms. Excessive motor heating causes may include:
Remedy:
|
| E.OH2 Error Motor Protection Electronic Motor Overload protection was activated. |
Cause: Excessive RMS motor current according to the LF.08 Electric Motor Protection overload curve, or if the LF09 Peak Motor Current Factor is exceeded for more than 3 seconds for PM Synchronous Motors.
Remedy:
|
| E.OC / EOC Error Over Current Occurs when the specified peak output current is exceeded or if there is a ground fault. |
Cause:
Remedy: The current and peak current may be viewed in LF.93 and LF.94. To reset the logged peak value, press enter. Systematic Isolation & Checks:
Note: Under normal operation, the drive limits the output current to the maximum torque in 0.LF36 (Maximum Output Current = LF.12 Motor Current × 0.LF.36 Maximum Torque / LF.17 Motor Torque). The drive also limits output current to the hardware current limit listed as Peak Current (30sec.) rating in the Technical Data tables (Sec. 2.1 and 2.2). |
| E.OP Error Over Voltage The DC bus voltage rises above the permissible value either during motor regenerative operation or as a result of line side voltage spikes. For 460V drives, the over voltage level is 840VDC and for 230V drives, the over voltage level is 400VDC. The over voltage level cannot be adjusted. |
Cause: Elevated DC bus voltage. Common sources include:
Remedy: The DC bus voltage LF.95 and the peak DC bus voltage LF.96 can be monitored.
|
| E.PU Error Power Unit General power circuit fault. |
Cause: Internal power circuit malfunction. Remedy: The inverter must be inspected and repaired by KEB or replaced. |
| E.PUCH Error Power Unit Changed The control card recognizes a new power stage (the control card was changed). |
Cause: Control card change or hardware modification. Remedy: This error should automatically clear itself. |
| E.PUCI Error Power Unit Invalid During the initialization, the power circuit could not be recognized or was identified as invalid. |
Cause: Initialization recognition failure. This error could occur from electrical noise. Remedy:
|
| E.UP Error Under Voltage The DC bus voltage drops below the permissible value. For 460V drives, the under voltage level is 240VDC and for 230V drives, the under voltage level is 216VDC. The under voltage level cannot be adjusted. |
Cause: DC bus voltage drop. Common sources include:
Remedy:
Note: A 460V drive can operate on a 230V, single phase power supply if programmed for UPS mode operation. |
| nE.OL2 no Error Low Speed Overload No more overload. |
Cause: Low speed overload has cleared. Remedy: The error is cleared and the drive can be reset. |
| nE.dOH no Error Motor Overheat Over temperature reset possible. |
Cause: Motor temperature has dropped back to acceptable levels. Remedy: The motor overheat sensor is reset, and the Error Motor Overheat fault can be reset. |
| nE.OL no Error Overload No more overload. |
Cause: The overload counter has reached 0%. Remedy: Allowing the motor to cool down to 0% overload allows the error overload to be reset. |
| no_PU Power Unit Not Ready Control card is powered up, but the power stage is not, and is not seen by the control card. |
Cause: The Power Unit Not Ready message may occur due to:
Remedy:
|
| I_data Invalid Data |
Cause: Parameter is outside of the permissible limits. Remedy: Ensure the parameter entered is within the permitted range. |
| I_oPE Invalid Operation |
Cause: An operation was attempted in an incorrect state or while inputs are active. Remedy: Change the drive mode from Run to Stop. Check LF.82 input status to ensure no inputs are currently active. |
| EOH Error Overheat Power Module The heat sink temperature rises above the permissible limit. |
Cause: The heatsink temperature can be viewed in ru.38. The overheat limit is 90 degrees Celsius for most drives (see Technical Data for units 175HP and larger). Under normal operation, the heatsink temperature should usually be below 65 degrees Celsius. Causes of inverter heatsink overheat include:
Remedy:
|
| EOL Error Overload Time dependent overload (see overload curves under Technical Data, Section 2.6). Error can not be reset until the display shows E.nOL! |
Cause: Excessive motor overload. Factors include:
Remedy:
|
| E.OS Error Overspeed The internal overspeed limit is exceeded. |
Cause: The inverter internal overspeed is dictated as 125% of the LF.20 Contract Speed. This level is fixed and cannot be adjusted. Possible causes of an overspeed error include:
Remedy:
|
How to Safely Reset a KEB F5 Fault
Before attempting to clear any fault, you must investigate and resolve the electrical or mechanical issue that triggered the protective shutdown. Once resolved, the drive can be reset using one of the following methods:
- Keypad Reset: Press the enter or reset key on the drive's attached LCD/LED operator panel to clear the active E.xxx code.
- Digital Input Reset: If one of the control terminal inputs is mapped to the "Fault Reset" function, apply a momentary 24V transition signal to that terminal to clear the trip.
- Software Reset: If the drive is connected to a PC, you can trigger a software reset command directly from KEB's COMBIVIS software interface.
- Power Cycle (Power-On Reset): Turn off the main supply voltage. Important Safety Requirement: Because of the residual energy stored in the internal DC-link capacitors, you must wait at least 5 minutes after switching off the power supply before working on terminals, opening covers, or restoring power.
Most Common KEB F5 Faults and Diagnostic Steps
While the KEB diagnostic system covers many parameters, a few common fault codes represent the majority of typical service calls in industrial settings:
1. E.OC (Error Overcurrent)
The E.OC code triggers if the output current exceeds the drive’s peak current threshold . This can occur during acceleration, deceleration, or steady operation.
- Diagnostic: Check for a mechanical jam in the driven load. Inspect the motor windings and power cabling for insulation degradation or phase-to-ground short circuits. If the fault occurs on start-up even with the motor cables disconnected, the drive’s internal power module (IGBT) may require service.
2. E.OP (Error Overvoltage) & E.UP (Error Undervoltage)
These codes indicate that the voltage on the intermediate DC bus has slipped outside safe operational limits :
- E.OP (Overvoltage): Usually triggers when a high-inertia load decelerates too quickly, acting as a generator and feeding energy back into the drive . Check the dynamic braking resistor for open circuits, or try increasing the deceleration ramp time.
- E.UP (Undervoltage): Indicates that the DC bus voltage has dropped below the minimum operating threshold . Verify the stability of the incoming utility lines and inspect the input contactor or mains fuses.
3. E.EF (Error External Fault) & E.buS (Error Watchdog)
These faults relate to control and external system communication :
- E.EF (External Fault): Triggered when a digital input programmed as an "external fault input" receives a trigger signal . This indicates that an external safety system (such as an emergency stop circuit or motor overtemperature switch) has reported a fault directly to the drive.
- E.buS (Watchdog): Occurs if the drive loses communication with the master PLC or serial communication module for a period longer than the configured watchdog timeout limit . Verify the physical fieldbus cables, connection terminals, and communication parameters.
4. E.br (Error Brake Control)
Specific to applications with mechanical brake control configurations, this error indicates a failure during the brake release or engagement sequence.
- Diagnostic: E.br can trigger if a missing motor phase is detected, if the starting current is too low, or if the current limit is reached during startup before the brake releases . Verify the status of the mechanical brake coil, output contacts, and motor phase balance.
Best Practices to Avoid KEB COMBIVERT F5 Trips
To ensure consistent operation and prolong the life of your KEB F5 drive, consider establishing a proactive preventive maintenance routine:
- Keep Cooling Channels Clean: KEB drives rely on robust heatsink cooling . Dust, lint, or oil mist can block heatsink fans and restrict airflow, leading to premature thermal overtemperature trips (e.g., E.OH or E.OH2) . Periodically clean the cooling channels and check that the fans run smoothly.
- Maintain Environmental Limits: Ensure that the control enclosure is well-ventilated and within the specified temperature limits . Prevent moisture condensation inside the cabinet, as it can damage internal boards .
- Verify Terminal Torque Specs: Undergo regular checks to ensure that power connections (L1, L2, L3, U, V, W) remain tight. Loose terminal screws can cause voltage drops, phase imbalances, and local thermal hotspots.
By understanding what your KEB COMBIVERT F5 drive is reporting through its keypad and performing standard maintenance, you can optimize system uptime and prolong the lifetime of both your inverter and motor.
Comments
Post a Comment